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Cem-4
Cup Filling Machine |
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Which produts can be filed?
Natural
joghurt, fruit joghurt, cream, fruit ,marmelade,
dressings, milk, cream cheese, pudding, ayran, salad
margarin, honey, jam, petfood, quark, mayonnaise,
jelly,
butter, cosmetic creams, paste, mustard, soup,
yoghurt
which cups can be
filled and closed?
Plastic
cups up to 75mm and 95 mm Ř are sealed for
a volume of 100 -500 ml and sealed with an aluminium
lid.
Which stations are included
in the standard version?
- cup
destacking
- filling station
- lid station
- heat sealing station
- dating station
-exit convayor
Which additional options
are possible ?
-2nd cup
size usage
-laminar flow-hepa filtre unit
-second filling station for multiple products
filling
-recipe placing between lid and cap
-cutting and sealing from roll lid
-UV-light for cup and lid sterilisation
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Cups |
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FILLING
STATION
Servo-Motor is used
in filling station. This technology enables the operator to
adjust grama-settings on PLC touch-sensitive-screen. The machine
also has pump system in filling station and can fill every kind
of products. Some of these products are as follows ; milk ,
yoghurt , yoghurt with fruit pieces , water , fruit-juice ,
buttermilk jelly , creamcheese , ketchup , mayonnaise ,
chocolate and suchlike products.
Grama-settings can be made on touch-sensitive-screen according
to size of cups and grama-options. In case of no-existence of
product , again a warning message will appear on PLC screen |
TECHNOLOGICAL SYSTEMS :
CIP (self-cleaning system) and SERVO-MOTOR in filling station
are available and cost of them are included the price in this
machine. CIP system can be run automatically just buy a single
button on your demand at the end of production day or while
gettin into another product to be filled.
LAMINAR FLOW UNIT :
Hepa filter system is used on the top of the machine. This unit
will provide enviromental protection in the workspace , to get
rid of contaminated air and enables products to have longer
shelf-life. The laminar flow unit will have the following
specifications ; The hepa-filtre system will be used in the
machine. This system will be able to blow fresh air inside the
machine and this will continuously get the contaminated-air out
of the machine through the holes on each door thanks to hepa-filtre
placed on the top of the machine. Hepa-filtre in this machine
will be of “American air filtre mark” and will be manufactured
in Holland. Further the machine will have on its front side a
device called “pascal-metre” which will show you if the filtre
is still running properly and have usage-time. The hepa-filtre
will be “ASTROCEL-2”.
ELECTRICAL TABLEAU:
All kinds of possible faults can be monitored and solved just by
using PLC touch-sensitive-screen In case of shortage of air ,
machine stops running and give error message on PLC as to what
the problem(s) is and what is need to solve it.
In case of no-existance of cups or cups do not drop to holes on
rotary table , a warning message will appear on PLC screen
Grama-settings can be made on touch-sensitive-screen according
to size of cups and grama-options. In case of no-existence of
product , again a warning message will appear on PLC screen
If pre-cutted lids do not drop or lids on magazine go short
again a warning message will appear on PLC screen.
Resistances on sealing-heads is kept under control by PID
thermostat.
If pneumatic pistons do not work on time , the machine stop
running and again a warning message will appear on PLC screen as
to what the problem(s) is.
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